Festo’s solution helps achieve a twenty-fold enhance in manufacturing

A twenty-fold increase in production was the objective of the Croatian automobile cosmetics firm Alfa Car. To obtain this, the entire manufacturing cycle, housed in a brand new production plant, was automated. Festo supplied a whole solution for greater than 200 course of valves – together with challenge management.
A variety of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive beauty merchandise. This requires complicated course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken an enormous step into the future: whereas building a brand new manufacturing plant, the entire production cycle was totally automated, from the uncooked materials to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
เพรสเชอร์เกจลม of totally different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised complete resolution

To handle the problem, the company labored along with the system integrator Arp Lučko and Festo. It can be Festo’s position to venture manage the automation of the method valves. To ensure quick integration into the brand new system and most reliability in the future manufacturing course of, customised complete solutions were equipped that cowl the complete vary, from the process valve units to the valve terminals. When selecting the necessary components, specific consideration needed to be paid to the doubtless explosive environment.
Reliability counts

The communication between a lot of different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers could be absolutely automated on this means. Using a single source for the ball valve resolution took the strain off both Alfa Car and Arp Lučko when it came to designing and installing the new system. The intensive coordination of the varied course of valve suppliers, which Festo dealt with as a part of its project administration transient, additionally made the project easier.
Automated course of valves ensure dependable distribution of the substances within the various process steps.

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