Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the customer needed to increase water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump could not be succesful of ship this requirement. Nozzle loads were a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been no maintenance interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh circumstances and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may achieve the desired improvement in performance, saving the client the price and lost production time that may be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In ราคาเกจวัดแรงดัน , finite component evaluation was undertaken to substantiate that the nozzle hundreds would face up to the specified temperature improve. As a result, the pump is now able to delivering steam on the higher temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the shopper, but also offered a extra sustainable and cost-effective resolution than total pump substitute. Using fashionable engineering and evaluation, we’ve been able to give the present pump a new lease of life and guarantee it’s going to proceed to carry out nicely for lots of extra years.”
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